How much does it cost to open a small gym?

A small boutique gym (3,000-4,000 sq ft) typically costs $50,000 to $150,000 to open, including lease deposits, equipment, build-out, and marketing. A full-scale commercial gym with extensive equipment can exceed $500,000. Buying used equipment can save 40-60% on the largest line item.

What is the most expensive part of opening a gym?

Fitness equipment is the single largest expense, ranging from $30,000 for a basic setup to $150,000 or more for a comprehensive mix of cardio and strength machines. The commercial lease deposit is typically the second largest cost, especially in high-traffic locations.

How many members does a gym need to be profitable?

Most small gyms need 200-400 active members to cover expenses and generate profit, depending on membership pricing and overhead. At an average rate of $40-$60 per month per member, a gym with 300 members generates $12,000-$18,000 in monthly membership revenue.

Gym Startup Cost Comparison

Duluth, MN vs Chicago, IL

Duluth, MN

$75,000 - $367,000

COL Index: 93

Chicago, IL

$101,000 - $494,000

COL Index: 107.8

Detailed Cost Comparison

Expense	Duluth, MN	Chicago, IL	Difference
Business Registration & Licenses	$800 - $3,900	$5,600 - $10,900	-72%
Commercial Lease (First + Last + Security)	$8,300 - $50,100	$23,500 - $140,900	-64%
Fitness Equipment	$30,000 - $150,000	$30,000 - $150,000	Same
Interior Build-Out & Renovation	$13,500 - $72,000	$17,300 - $92,000	-22%
Business Insurance (Annual)	$3,000 - $10,000	$3,000 - $10,000	Same
Technology & Software	$2,000 - $10,000	$2,000 - $10,000	Same
Marketing & Pre-Sale Campaign	$3,000 - $15,000	$3,000 - $15,000	Same
Working Capital (3 Months)	$14,000 - $55,800	$16,200 - $64,700	-14%
Total Estimated Cost	$75,000 - $367,000	$101,000 - $494,000	-26%

Local Market Factors

Factor	Duluth	Chicago
Cost of Living Index	93	107.8
Commercial Rent ($/sqft/yr)	$10 - $22	$25 - $65
Labor Rate Index	0.9	1.15
Sales Tax	8.875%	10.25%
Minimum Wage	$10.85/hr	$15.80/hr
LLC Filing Fee	$155	$150

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