How much does it cost to open a small gym?

A small boutique gym (3,000-4,000 sq ft) typically costs $50,000 to $150,000 to open, including lease deposits, equipment, build-out, and marketing. A full-scale commercial gym with extensive equipment can exceed $500,000. Buying used equipment can save 40-60% on the largest line item.

What is the most expensive part of opening a gym?

Fitness equipment is the single largest expense, ranging from $30,000 for a basic setup to $150,000 or more for a comprehensive mix of cardio and strength machines. The commercial lease deposit is typically the second largest cost, especially in high-traffic locations.

How many members does a gym need to be profitable?

Most small gyms need 200-400 active members to cover expenses and generate profit, depending on membership pricing and overhead. At an average rate of $40-$60 per month per member, a gym with 300 members generates $12,000-$18,000 in monthly membership revenue.

Gym Startup Cost Comparison

Great Falls, MT vs Chicago, IL

Great Falls, MT

$72,000 - $349,000

COL Index: 91.5

Chicago, IL

$101,000 - $494,000

COL Index: 107.8

Detailed Cost Comparison

Expense	Great Falls, MT	Chicago, IL	Difference
Business Registration & Licenses	$900 - $3,700	$5,600 - $10,900	-72%
Commercial Lease (First + Last + Security)	$6,300 - $37,600	$23,500 - $140,900	-73%
Fitness Equipment	$30,000 - $150,000	$30,000 - $150,000	Same
Interior Build-Out & Renovation	$12,800 - $68,000	$17,300 - $92,000	-26%
Business Insurance (Annual)	$3,000 - $10,000	$3,000 - $10,000	Same
Technology & Software	$2,000 - $10,000	$2,000 - $10,000	Same
Marketing & Pre-Sale Campaign	$3,000 - $15,000	$3,000 - $15,000	Same
Working Capital (3 Months)	$13,700 - $54,900	$16,200 - $64,700	-15%
Total Estimated Cost	$72,000 - $349,000	$101,000 - $494,000	-29%

Local Market Factors

Factor	Great Falls	Chicago
Cost of Living Index	91.5	107.8
Commercial Rent ($/sqft/yr)	$8 - $16	$25 - $65
Labor Rate Index	0.85	1.15
Sales Tax	0%	10.25%
Minimum Wage	$10.30/hr	$15.80/hr
LLC Filing Fee	$70	$150

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