Manufacturing Business Startup Cost Comparison

Boston, MA vs Chicago, IL

Boston, MA

$88,000 - $1,434,000

COL Index: 152.4

VS

Chicago, IL

$75,000 - $1,229,000

COL Index: 107.8

Detailed Cost Comparison

Expense Boston, MA Chicago, IL Difference
Licensing & Compliance
$5,800 - $32,300 $5,600 - $15,000 +85%
Manufacturing Space
$23,900 - $478,300 $19,600 - $391,300 +22%
Manufacturing Equipment
$15,000 - $400,000 $15,000 - $400,000 Same
Initial Raw Materials
$5,000 - $100,000 $5,000 - $100,000 Same
Insurance & Compliance
$5,000 - $30,000 $5,000 - $30,000 Same
Production Staff & Training
$6,900 - $69,000 $5,800 - $57,500 +20%
Sales & Distribution
$3,000 - $20,000 $3,000 - $20,000 Same
Working Capital (3-6 Months)
$22,900 - $304,800 $16,200 - $215,600 +41%
Total Estimated Cost $88,000 - $1,434,000 $75,000 - $1,229,000 +17%

Local Market Factors

Factor Boston Chicago
Cost of Living Index 152.4 107.8
Commercial Rent ($/sqft/yr) $30 - $80 $25 - $65
Labor Rate Index 1.38 1.15
Sales Tax 6.25% 10.25%
Minimum Wage $15.00/hr $15.80/hr
LLC Filing Fee $500 $150

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