Manufacturing Business Startup Cost Comparison

Chicago, IL vs Houston, TX

Chicago, IL

$75,000 - $1,229,000

COL Index: 107.8

VS

Houston, TX

$63,000 - $1,078,000

COL Index: 96.5

Detailed Cost Comparison

Expense Chicago, IL Houston, TX Difference
Licensing & Compliance
$5,600 - $15,000 $2,000 - $15,000 +21%
Manufacturing Space
$19,600 - $391,300 $13,700 - $273,900 +43%
Manufacturing Equipment
$15,000 - $400,000 $15,000 - $400,000 Same
Initial Raw Materials
$5,000 - $100,000 $5,000 - $100,000 Same
Insurance & Compliance
$5,000 - $30,000 $5,000 - $30,000 Same
Production Staff & Training
$5,800 - $57,500 $4,600 - $46,000 +25%
Sales & Distribution
$3,000 - $20,000 $3,000 - $20,000 Same
Working Capital (3-6 Months)
$16,200 - $215,600 $14,500 - $193,000 +12%
Total Estimated Cost $75,000 - $1,229,000 $63,000 - $1,078,000 +14%

Local Market Factors

Factor Chicago Houston
Cost of Living Index 107.8 96.5
Commercial Rent ($/sqft/yr) $25 - $65 $18 - $45
Labor Rate Index 1.15 0.92
Sales Tax 10.25% 8.25%
Minimum Wage $15.80/hr $7.25/hr
LLC Filing Fee $150 $300

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