Manufacturing Business Startup Cost Comparison

Louisville, KY vs Chicago, IL

Louisville, KY

$58,000 - $992,000

COL Index: 93.5

VS

Chicago, IL

$75,000 - $1,229,000

COL Index: 107.8

Detailed Cost Comparison

Expense Louisville, KY Chicago, IL Difference
Licensing & Compliance
$2,000 - $15,000 $5,600 - $15,000 -17%
Manufacturing Space
$9,800 - $195,700 $19,600 - $391,300 -50%
Manufacturing Equipment
$15,000 - $400,000 $15,000 - $400,000 Same
Initial Raw Materials
$5,000 - $100,000 $5,000 - $100,000 Same
Insurance & Compliance
$5,000 - $30,000 $5,000 - $30,000 Same
Production Staff & Training
$4,400 - $44,000 $5,800 - $57,500 -24%
Sales & Distribution
$3,000 - $20,000 $3,000 - $20,000 Same
Working Capital (3-6 Months)
$14,000 - $187,000 $16,200 - $215,600 -13%
Total Estimated Cost $58,000 - $992,000 $75,000 - $1,229,000 -19%

Local Market Factors

Factor Louisville Chicago
Cost of Living Index 93.5 107.8
Commercial Rent ($/sqft/yr) $13 - $32 $25 - $65
Labor Rate Index 0.88 1.15
Sales Tax 6% 10.25%
Minimum Wage $7.25/hr $15.80/hr
LLC Filing Fee $40 $150

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