How much does it cost to start a meal prep business?

A meal prep business can start for $15,000-$100,000 depending on scale. A solo operator using a rented commercial kitchen and delivering locally can launch for $15,000-$30,000. A larger operation with dedicated kitchen space, multiple staff, and a wide delivery area typically requires $50,000-$100,000 in startup capital.

Can I start a meal prep business from home?

Some states allow home-based food businesses under cottage food laws, but these usually have revenue caps ($25,000-$75,000 per year) and restrict the types of foods you can sell. Most states require meal prep businesses to use a licensed commercial kitchen, but you can rent shared kitchen time for $15-$30 per hour to keep costs low.

How many clients do you need to make a meal prep business profitable?

Most solo meal prep operators break even with 30-50 weekly subscribers ordering 5-10 meals each at $8-$12 per meal. At 50 subscribers averaging $60/week, that is $3,000 in weekly revenue. After food costs (30-35%), kitchen rent, and delivery expenses, expect 15-25% net margins once you reach this volume.

Meal Prep Business Startup Cost Comparison

Louisville, KY vs Houston, TX

Louisville, KY

$16,000 - $79,000

COL Index: 93.5

Houston, TX

$18,000 - $86,000

COL Index: 96.5

Detailed Cost Comparison

Expense	Louisville, KY	Houston, TX	Difference
Business Registration & Licenses	$1,400 - $5,100	$1,900 - $6,200	-20%
Commercial Kitchen Access	$2,900 - $14,700	$4,100 - $20,500	-28%
Kitchen Equipment & Supplies	$3,000 - $20,000	$3,000 - $20,000	Same
Initial Food Inventory	$1,000 - $5,000	$1,000 - $5,000	Same
Packaging & Labeling	$800 - $4,000	$800 - $4,000	Same
Business Insurance (Annual)	$1,500 - $5,000	$1,500 - $5,000	Same
Marketing & Customer Acquisition	$1,500 - $8,000	$1,500 - $8,000	Same
Working Capital (3 Months)	$3,700 - $16,800	$3,900 - $17,400	-4%
Total Estimated Cost	$16,000 - $79,000	$18,000 - $86,000	-9%

Local Market Factors

Factor	Louisville	Houston
Cost of Living Index	93.5	96.5
Commercial Rent ($/sqft/yr)	$13 - $32	$18 - $45
Labor Rate Index	0.88	0.92
Sales Tax	6%	8.25%
Minimum Wage	$7.25/hr	$7.25/hr
LLC Filing Fee	$40	$300

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