Welding Business Startup Cost Comparison

Overland Park, KS vs Chicago, IL

Overland Park, KS

$19,000 - $110,000

COL Index: 97.5

VS

Chicago, IL

$26,000 - $138,000

COL Index: 107.8

Detailed Cost Comparison

Expense Overland Park, KS Chicago, IL Difference
Business Registration & Certifications
$800 - $4,500 $5,600 - $10,900 -68%
Welding Machines & Equipment
$5,000 - $30,000 $5,000 - $30,000 Same
Shop or Workspace
$1,900 - $19,100 $3,900 - $39,100 -51%
Fabrication Tools
$2,000 - $12,000 $2,000 - $12,000 Same
Safety Equipment & PPE
$500 - $2,000 $500 - $2,000 Same
Work Vehicle & Mobile Rig
$5,000 - $25,000 $5,000 - $25,000 Same
Business Insurance (Annual)
$2,000 - $8,000 $2,000 - $8,000 Same
Working Capital (3 Months)
$2,000 - $9,800 $2,200 - $10,800 -9%
Total Estimated Cost $19,000 - $110,000 $26,000 - $138,000 -21%

Local Market Factors

Factor Overland Park Chicago
Cost of Living Index 97.5 107.8
Commercial Rent ($/sqft/yr) $14 - $30 $25 - $65
Labor Rate Index 0.95 1.15
Sales Tax 9.1% 10.25%
Minimum Wage $7.25/hr $15.80/hr
LLC Filing Fee $160 $150

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